IQF
stands for Individually Quick Frozen
"Here
the fruit is exposed to very high sub-zero air while
traveling on a mesh stainless steel conveyor. This
high velocity air causes the fruit to lift off and
fall back down onto the conveyor keeping it as separate
pieces. The extreme cold temperatures cause the pieces
of fruit to rapidly freeze, yielding the IQF sliced
or diced peaches as they emerge from the discharge
end of the freezing tunnel. The fruit can then be
sized one final time, inspected and packaged per customers'
requirements. From here the fruit is transported and
stored in our frozen warehouses until called for by
our customers or used in our repackaging room to be
converted into food service and retail size packages,"
says Jerry Widick.
As
we left the IQF tunnel, and climbed down the narrow
stairs to the main floor of the plant, Yvonne, and
Jerry yelled a friendly "hi" to an older
gentleman, dressed in protective gear and a hairnet.
It was founder Jim Wood, a man with a reputation of
being "hands on". I wanted to turn back
and shake his hand, but he was gone already, involved
in some task on the plant floor that required his
attention.
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The
next stages are rewashing, sorting, random testing,
slicing, cubing, quick freeze
(not shown, final testing and documentation
of batches, and final clearing for quality control,
including brix testing (for sweetness), with
a refractometer and
bacterial testing in onsite labs.
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"All
of the fruit we process is graded at the time of packaging
to guarantee that it meets our customers' quality
specifications and our standards," said Jerry
Widick. " We also have on-site, our own microbiology
lab where our products are tested for the level of
various microbes. We do standard tests for Total Plate
Count, Yeast and Mold, Coliforms, and E. Coli. We
also upon specific requests do test for Staphylococcus,
Salmonella and other specific organisms. No product
can be used or shipped without being cleared and released
by our quality control labs." If any end user
has any complaints about a shipment of product they
received, they can call the company, and the company
can trace back that exact shipment to the grading
results of that product. This enables J.R. Wood to
be able to trace at all times, what is going on, or
happening to, the quality of the product they have
processed.
This
in-house micro lab and pesticide lab affords J. R.
Wood a very close control of critical points of product
quality. The on-site labs also allow a much faster
turn around time for test reports than if we were
to use an outside, commercial lab, to do these tests,
often saving 7 to 10 days in obtaining results.
From
the groves to the freezer, J.R. Woods has succeeded
in retaining the natural, sweet, flavor of the peach.
From
the orchard to grocery shelves our own Ellen Walsh
discovers how freshpeaches can be processed and still
retain their own natural, sweet, great flavor.